PLC
& Industrial Automation

We integrate AI with PLCs (Siemens, Allen-Bradley, Mitsubishi) and industrial hardware — so your machines don't just follow fixed ladder logic, they adapt based on real-time data and AI decisions.

PLC & Industrial Automation

Service Preview

What We Cover

  • PLC programming and ladder logic (Siemens S7, Allen-Bradley, Mitsubishi)
  • AI layer over PLC: anomaly detection, predictive stops, adaptive setpoints
  • Conveyor and pick-and-place line automation
  • Robotic arm integration (UR, KUKA, ABB, custom)
  • Sensor integration: proximity, pressure, vision, encoders
  • OEE dashboards and downtime analytics
Real World Application

A manufacturing plant runs PLCs with fixed thresholds — no visibility into why machines stop or what's about to fail.

The Solution

01

Connect PLCs to an AI monitoring layer via OPC-UA / Modbus

02

AI learns normal operating patterns from sensor data

03

Flags anomalies before they cause downtime

04

Dashboard shows OEE, stop reasons, and predictive maintenance alerts

The Result

Unplanned downtime reduced by 40%. Maintenance team switches from reactive to predictive.

Want to explore if this fits?

Tell us what your team does. We'll figure out whether this makes sense for your workflow — and what it would actually take to implement.

  • Free 30-min scoping call
  • Honest assessment of what AI can do
  • Clear scope and timeline before any commitment

30 min · free · no commitment

Talk to Mona